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Author Topic: Homemade Dana 60  (Read 1712 times)
vancamp
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Homemade Dana 60
« on: February 16, 2006, 10:39:37 PM »

Here are a few pics of a truck dana 60 I am modifying for car use first is what i started with

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vancamp
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Re: Homemade Dana 60
« Reply #1 on: February 16, 2006, 10:40:35 PM »

here I have added a 1" block gound to fit and welded and tapped

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vancamp
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Re: Homemade Dana 60
« Reply #2 on: February 16, 2006, 10:41:26 PM »

here is both sides in place and semi finished

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vancamp
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Re: Homemade Dana 60
« Reply #3 on: February 16, 2006, 10:41:52 PM »

side view

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vancamp
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Re: Homemade Dana 60
« Reply #4 on: February 16, 2006, 10:44:30 PM »

with junk snubber that I used as pattern mounted

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sr71mopar
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Re: Homemade Dana 60
« Reply #5 on: February 16, 2006, 10:51:09 PM »

Nice work.
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vancamp
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Re: Homemade Dana 60
« Reply #6 on: February 16, 2006, 10:54:42 PM »

Nice work.

Thanks I picked this housing up cheap and thought I would play with it a little i still need to do some more finshing around the welds and get the car ends on.
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ski
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Re: Homemade Dana 60
« Reply #7 on: February 16, 2006, 10:55:54 PM »

That looks good.
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mopartranman
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Re: Homemade Dana 60
« Reply #8 on: February 16, 2006, 11:40:23 PM »

 agree agree
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sr71mopar
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Re: Homemade Dana 60
« Reply #9 on: February 16, 2006, 11:51:31 PM »

How did you weld the iron?
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vancamp
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Re: Homemade Dana 60
« Reply #10 on: February 17, 2006, 08:17:32 AM »

How did you weld the iron?

Actually its made of cast steel its not that hard to weld.
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mjudd
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Re: Homemade Dana 60
« Reply #11 on: February 17, 2006, 08:30:07 AM »


great job  Cool
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Tubbed440
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Re: Homemade Dana 60
« Reply #12 on: February 17, 2006, 10:08:18 AM »

What did you use to weld that with?  Stick welder and nickle rod??  Looks sharp man, you did a real good job.
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Re: Homemade Dana 60
« Reply #13 on: February 17, 2006, 10:15:07 AM »

looks good.....what are your plans to repair the distortion in the bearing bores from welding?
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vancamp
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Re: Homemade Dana 60
« Reply #14 on: February 17, 2006, 10:34:47 AM »

looks good.....what are your plans to repair the distortion in the bearing bores from welding?

there really shouldnt be any distortion as thick as the housing is and no hotter than I got it during welding, I did not weld solid all the way around  all at once, I did a little at a time, I got the idea to do this from a rear end builder so hopefully all is well, if not i have hardly anything invested in it yet so we will see.
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jamesdart
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Re: Homemade Dana 60
« Reply #15 on: February 17, 2006, 01:28:48 PM »

yeah, i was thinking about th edistortion on the machined surfaces myself. it is a good idea though, any heat from welding can do damage.
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68GTconvert
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Re: Homemade Dana 60
« Reply #16 on: February 17, 2006, 01:43:50 PM »

Looks good.
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Re: Homemade Dana 60
« Reply #17 on: March 23, 2006, 12:46:08 AM »

You said this  was a truck rear?  3/4 ton with full floating axles?  Are the axle tubes 3-1/8" OD?  What year of truck (I assume many)?  I am looking at using a junker DANA 60, but car ones are just stupid (expensive  Sad).  I can weld, so I thought I could modify a DANA instead of worrying about an 8-3/4.  Any comments from anyone who has chopped a truck rear before?

thank you
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Lars
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Re: Homemade Dana 60
« Reply #18 on: March 23, 2006, 02:28:17 AM »

You could always use a truck Dana with cal-tracks and mono-leafs. No snubber to worry about.

Vancamp: Looks good!
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demon340v
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Yeah it's got a Small Block ;)


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Re: Homemade Dana 60
« Reply #19 on: March 23, 2006, 04:33:08 PM »

very nice job thus far, keep at it
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Re: Homemade Dana 60
« Reply #20 on: March 28, 2006, 01:02:17 AM »

What happened to the pics?  Why were they deleted?   I have considered this mod myself.
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I am building a 68 cuda from a shell.  Might make a Formula S or hemi look-a-like.    383 powered, 727 or 4spd , and 4.30 geared 8-3/4. Front disk conversion done with volare parts and home modified upper control arms.  Rear disks next using parts of 96 Grand Cherokee 4x4.
demon340v
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Re: Homemade Dana 60
« Reply #21 on: March 28, 2006, 05:56:13 PM »

yeah where did the pics run off to?
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vancamp
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Re: Homemade Dana 60
« Reply #22 on: March 28, 2006, 10:16:37 PM »

Dont know, it says attachment deleted by administration
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demon340v
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Re: Homemade Dana 60
« Reply #23 on: March 29, 2006, 05:23:09 PM »

weak sauce, i wonder what did happen, oh unless did you upload them to teh site to host? i know about a few days back the image gallery was full, maybe they delted alot of the images?
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Re: Homemade Dana 60
« Reply #24 on: August 17, 2008, 03:40:00 PM »

I want to do the same thing for my valiant could you send me pics since the admin deleted all of yours
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blasphemous
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Re: Homemade Dana 60
« Reply #25 on: August 20, 2008, 06:34:10 AM »

I want to do the same thing for my valiant could you send me pics since the admin deleted all of yours
Even though this is an old thread, I'd be interested in seeing the pictures as well.
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