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Author Topic: Smoothing firewall ?  (Read 909 times)
71dart
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Smoothing firewall ?
« on: August 19, 2006, 03:29:29 PM »

I am going to smooth out my firewall this winter and was wondering what gauge sheet metal to use? Can anyone help?

Thanks
Mike
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coolhandluke
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Re: Smoothing firewall ?
« Reply #1 on: August 19, 2006, 06:34:34 PM »

I used 16, at least that's what I think it was. I had it laying around.  It was a VERY fine line getting the power right on my mig not to burn through, but turned out good.
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Re: Smoothing firewall ?
« Reply #2 on: August 19, 2006, 08:21:54 PM »

i used 20-22.
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Ciscodog
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Re: Smoothing firewall ?
« Reply #3 on: August 20, 2006, 10:42:09 AM »

I'm using 19 or 20 guage myself.  The stock firewall is .040".  I'm just about done smoothing mine - everything is cut out and I'm making cardboard templates for the new firewall.  The biggest trick was welding the air box edges back together.  I'm horrible at welding thin stuff  \/][

Good luck Wink
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71dart
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Re: Smoothing firewall ?
« Reply #4 on: August 20, 2006, 10:49:50 AM »

I'm using 19 or 20 guage myself.  The stock firewall is .040".  I'm just about done smoothing mine - everything is cut out and I'm making cardboard templates for the new firewall.  The biggest trick was welding the air box edges back together.  I'm horrible at welding thin stuff  \/][

Good luck Wink

Sure would like to see some pictures if that is possible someday! thank you

Mike
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Ciscodog
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Re: Smoothing firewall ?
« Reply #5 on: August 20, 2006, 12:32:01 PM »

Got an email address?
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71dart
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Re: Smoothing firewall ?
« Reply #6 on: August 20, 2006, 01:14:11 PM »

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Ciscodog
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Re: Smoothing firewall ?
« Reply #7 on: August 20, 2006, 01:20:01 PM »

Pics on the way Smiley
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71dart
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Re: Smoothing firewall ?
« Reply #8 on: August 20, 2006, 01:35:33 PM »

Pics on the way Smiley


Thanks for the pics - Keep me updated

Mike
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mopar stu
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Re: Smoothing firewall ?
« Reply #9 on: August 20, 2006, 02:12:56 PM »

hey cisco i would like to see your firewall pics. too.
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gt
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Re: Smoothing firewall ?
« Reply #10 on: August 21, 2006, 08:59:06 PM »

Hey 71Dart.
Nice shop. Looks new.

gt
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Re: Smoothing firewall ?
« Reply #11 on: August 23, 2006, 03:24:17 PM »

You want smoothed? Here is my brother in laws Duster. The bulkhead was relocated to the driver inner fender and he even filled the hood hinge slots and all holes and dimples on the inner fenders

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drjay0
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Re: Smoothing firewall ?
« Reply #12 on: August 23, 2006, 03:26:14 PM »

another

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Evan
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Re: Smoothing firewall ?
« Reply #13 on: August 23, 2006, 03:30:27 PM »

very nice! i like how he moved the bulkhead.
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Ciscodog
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Re: Smoothing firewall ?
« Reply #14 on: August 23, 2006, 07:11:33 PM »

That looks kick-ass!  If mine looks even close to that good I'll be really happy.  The only real differences I see is that I'm angling mine back below the master cylinder, and I'm replacing the entire firewall, all the way out to the kick panels.  My bulkhead connector is under the dash and I'm just using a grommet by the roll cage nose bar.  These pics aren't the greatest, but they should give you an idea.  I picked up the sheet metal today, so I'll have more pics soon.

Carter

http://webpages.charter.net/chillydog/Firewall%20001.jpg
http://webpages.charter.net/chillydog/Firewall%20002.jpg
http://webpages.charter.net/chillydog/Firewall%20003.jpg
http://webpages.charter.net/chillydog/Firewall%20004.jpg
http://webpages.charter.net/chillydog/Firewall%20005.jpg
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Ciscodog
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Re: Smoothing firewall ?
« Reply #15 on: August 23, 2006, 07:21:48 PM »

Here's an interesting one - the guy completely got rid of the valance?  Don't think I'd get rid of that box unless it was a chassis car.  But looks good nonetheless!

http://board.moparts.org/ubbthreads/download.php?Number=2868528
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mopowers
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Re: Smoothing firewall ?
« Reply #16 on: August 23, 2006, 10:50:29 PM »

Here's an interesting one - the guy completely got rid of the valance?  Don't think I'd get rid of that box unless it was a chassis car.  But looks good nonetheless!

http://board.moparts.org/ubbthreads/download.php?Number=2868528

That looks sweet.  I'd get a better throttle return spring though
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Ciscodog
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Re: Smoothing firewall ?
« Reply #17 on: August 23, 2006, 10:57:01 PM »

After posting that I learned that it was a late model 'Cuda (E-body).  Nice idea tho.
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1967dart406
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Re: Smoothing firewall ?
« Reply #18 on: August 24, 2006, 09:57:28 AM »

You want smoothed? Here is my brother in laws Duster. The bulkhead was relocated to the driver inner fender and he even filled the hood hinge slots and all holes and dimples on the inner fenders

do you have a pic of the drivers side by chance
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drjay0
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Re: Smoothing firewall ?
« Reply #19 on: August 24, 2006, 01:36:38 PM »

do you have a pic of the drivers side by chance

Absolutely

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drjay0
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Re: Smoothing firewall ?
« Reply #20 on: August 24, 2006, 01:36:59 PM »

2

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263 Posts on old board. Member since March 2003.
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drjay0
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Re: Smoothing firewall ?
« Reply #21 on: August 24, 2006, 01:37:43 PM »

last one. If anyone needs to see more just ask.
Jason

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1967dart406
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Re: Smoothing firewall ?
« Reply #22 on: August 24, 2006, 01:44:00 PM »

THANKS MAN
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Re: Smoothing firewall ?
« Reply #23 on: August 25, 2006, 06:30:51 PM »

Holy shnikies thats nice! \/][
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Re: Smoothing firewall ?
« Reply #24 on: August 25, 2006, 06:52:31 PM »

That is Friggin SWEEET!

Thanks for posting the pics  Grin
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Re: Smoothing firewall ?
« Reply #25 on: August 28, 2006, 11:14:45 PM »

Not to rain on anyone's parade, but did you ever wonder why a lot of those really wide and flat stampings, like hoods, quarter panels and the alike have those curves and indentations intentionally in them? They're there for strength, and in some cases for looks. Keeps them from flexing. If anything, I'd weld up the stamped holes for those things you won't be using and leave the stock firewall as is. But that's just my 2 cents....
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Ciscodog
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Re: Smoothing firewall ?
« Reply #26 on: August 29, 2006, 06:56:38 AM »

Full cage with nose bars - it will work just fine Wink
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